| Customization: | Available |
|---|---|
| Type: | Preform Injection |
| Structure: | Horizontal |
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Demark 48,72,96 cavities pet preform line@(injection molding system@injection molding machine@pet preform system@) uses a new part cooling and handling system, which features:
1. Cooling on the inner surface of the preform without using compressed air, unlike most post-mold cooling systems which only cool the outer surface
2. Optimized cycle utilization - being mounted on the moving platen, the cooling system remains active for up to 85% of the overall cycle.
Demark pet preform injection molding systems are available from 300 to 400 tonnes (3000 to 4000 kN, 3500g-5000g) and up to 96 cavities.
Demark pet injection systems offer:
1. Faster cycles(6.8s)
2. Reduced energy consumption
3. Smaller footprint
4. Improved repeatability
5. Rapid set-up
Features:
1. Two state plasticizing enables plenty injection quantity;
2. Take out plate with three working position insures sufficient cooling time and shorter cycle time;
3. High quality parts and accessories from world famous brands enable higher speed and precision;
4. Special screw design increases torque while brings down shear force to avoid degradation;
5. Accumulator from world reputable manufacture increases performance while brings down power consumption;
Reflex Platens
Reflex platens distribute clamp force evenly across the platen face.
Reflex platens:
1. Allow for 10-30% lower clamp tonnage
2. Decrease mold wear
3. Improve part quality
Injection Units
demark systems offer both reciprocating screw (RS) and two-stage injection units. RS units offer the performance required for many PET applications while two-stage is appropriate for higher throughput applications.
Controls
DMK-based controls manage all functions of our PET production systems, with optional packages to integrate auxiliaries and downstream part handling equipment. Advantages include:
1. Faster cycle times
2. Improved shot-to-shot repeatability
3. Remote connectivity through ServiceNetLink
4. Control of molding system and auxiliaries from a single interface
Linear Bearings
Linear bearings support the moving platen directly on the machine base. This design reduces mold wear by improving platen alignment and perpendicularity, and provides a grease free molding environment.
| ITEM | DP400/5000 | ||
| INJECTION UNIT |
Screw L/D Ratio | L/D | 25 |
| Screw Diameter | mm | 120 | |
| Injection Pressure | kgf/cm2 | 1000 | |
| Theory Shot Volume(Max) | cm3 | 4100 | |
| Shot Weight(PS) | g | 5000 | |
| oz | 175 | ||
| CLAMPING UNIT |
Clamping Force | T | 400 |
| Clamping Stroke | mm | 670 | |
| Max/Min Thickness of Mould | mm | 300~820 | |
| Space Between Tie Bars (WxH) | mm | 845x845 | |
| Ejector Stroke | mm | 180 | |
| Ejector Force | T | 28 | |
| NO.of Ejector Pins | pcs | 13 | |
| Max Pressure of System | kg/cm2 | 180 | |
| MOULD | Cavity(Max) | PCS | 96 |
| Neck of Bottle(Max) | mm | 42 | |
| Length of Preform(Max) | mm | 220 | |
| Weight of Preform(Max) | g | 35 | |
| Type of Mould | Needle Valve of No-Cutting PET Preform Mold | ||
| POWER UNIT |
Motor Power | KW | 75+90 |
| Robot Power | KW | 42.5 | |
| Melting Heater Capacity | KW | 86 | |
| Mold Heater Capacity | KW | 68 | |
| ROBOT | Manipulator | cavity | 288 |
| Cooling Form | cavity | 288 | |
| Size (LxWxH) | cm | 281X160X250 | |
| OTHER | Electric Power Supply (3-phase AC) |
V | 380 |
| KW | 351.5 | ||
| Chilling Water | ºC | 5~10 | |
| Mpa | 0.8 | ||
| L/min | 1200 | ||
| Cooling Water | ºC | <25 | |
| Mpa | 0.3 | ||
| L/min | 300 | ||
| Compressed Air | Mpa | 0.7~0.9 | |
| L/min | 1200 | ||
| SIZE | Machine Size (LxWxH) | cm | 1090X205X260 |
| WEIGHT | Machine Weight | T | 34 |
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