Ipet Pet Preform Plant-Demark
|FOB Price:||US $800,000 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $800,000/ Set|
|Payment Terms:||L/C, T/T|
- Type: Preform Injection
- Plastic Type: Thermoplastic
- Clamping Way: Hydraulic
- Computerized: Computerized
- Trademark: DEMARK
- Specification: 28T
- Structure: Vertical and Horizontal Composite
- Plasticizing Way: Independent Servo Motor Drive
- Automation: Automatic
- Certification: CE, ISO9001:2008, UL
- Transport Package: Pallet
- Origin: China
As the leader in PET packaging industry, Demark provides high-efficiency preform injection system integrated with hot runner mold, robot and post-cooling equipment under one optimized operating system, which consequently leads to higher production efficiency and shorter machine down time for maintenance.
Demark has the ability to provide all kinds of related services including PET preform injection system, preform injection mold, preform design, PET bottle blow molding machine, blowing molds, bottle design, whole plant planning, project reformation and automation system. With its strong R&D and serving power, Demark is continuously creating an excellent environment for investment returns.
Demark provide the preform injection system up to 128 cavities with high production efficiency, low investment cost, and uncompromised quality of finished products. We also insist on the "turnkey" solution concept, and offer our customers with more suggestion on various aspects to help our customers keep long term competitive strength in the hyper competitive, changeful beverage and water consuming market.
|Screw L/D Ratio||L/D||25|
|Theory Shot Volume(Max)||cm3||4100|
|Max/Min Thickness of Mould||mm||300~720|
|Space Between Tie Bars (WxH)||mm||660x760|
|NO.of Ejector Pins||pcs||9|
|Max Pressure of System||kg/cm2||180|
|Neck of Bottle(Max)||mm||42|
|Length of Preform(Max)||mm||190|
|Weight of Preform(Max)||g||50|
|Type of Mould||Needle Valve of No-Cutting PET Preform Mold|
|Melting Heater Capacity||KW||86|
|Mold Heater Capacity||KW||55|
|OTHER||Electric Power Supply|
|SIZE||Machine Size (LxWxH)||cm||990X180X250|
Brand new servo hydraulic system design
The whole hydraulic system is driven by servo motor.
Reduce cycle time with synchronized design: melting PET at the same time while other movements are proceeding.
4 sets of nitrogen tank with high pressure filter.Injection, mold movement and ejecting are all controlled by Rexroth servo cylinder.
Equipped with separated filtering and cooling system for oil whose accuracy could reach 20um.
The advantage of servo control:
Low power consumption: When the machine is cooling or without any movement, the servo speed is less than 10 RPM which the energy consumption is almost 0.Whilenormal electrical motorspeedaround 1500RPM.
output point of servo hydraulic oil directly connected with the directional valve who control the movement to save energy. While normal machine has to though flow control valve.
Precision: Pressure sensor make the accuracy of servo hydraulic system reach 0.1bar.
Fast react: It only takes 0.12s for the pressure and speed to reach maximum output.
The project is leading by Mr. He -former HUSKY engineer who was in charging of the developing injection machine control system. Applied with his new generation PC based BECKOFF injection system control solution,
Demark machine could has following advantage:
1.Stable and fast cycle time.
2.Fast PCL execution time.
3.High performance PC and fast I/O capability.
4.Quick communication thought all control components.
5.Self-adjustment and self-adaption.
6.High level control algorithm for speed, pressure and temperature. High level control strategy for reducing energy consumption.
7.Friendly user interface design.
8.Intuitive icon design for fast learning and control.
9.Fast information reading by press less buttons.
10.Single function button design.
11.Clear and accuracy alarm function.
12.Detailed event log.
13.15 Inch touch screen, 2.1G dual core CPU, 3GB memory and 80GB hard drive equipped.
14.No touched electronic ruler with longer life time, and EtherCAT digital single with stronger anti-interference capability.
Temperature control system
Equipped heater from Italy and protector outside the heater.
The accuracy of temperature could reach ±1 degree with PID control.
The constant power module makes the mold temperature stable and non-influenced by the voltage.
Sliding and flipping unite are designed as a whole which could have more stability.
Easy adjustment for the distance between robot plate and mold.
Three station cooling plate.
LENZE servo motor and Alpha reducer make the movement accuracy and quiet.
Siemens vacuum pump.
Plasticization & Injection
Barrier design screw improved the plasticization effect.
Screw with chrome and the L:D ratio reach 25:1.
By equipping material storage unite, the machine could melting and injection at the same time.
Using servo motor from Germany for melting.
Back pressure could adjust on the control panel.
Special clamping parameter design for PET make the mold open & close stable and fast.
Strong mold plate make the mold get pressure balanced.
Square design which matching the mold.
Also compatible with HUSKY mold.
With more ejecting pin make better ejection.
Bigger ejecting force than normal machine.
Ejecting stop work with the light sensor which protect the mold.
Innovation on water and gas circuit
Centralized cooling water supply for mold, robot and auxiliary machine.
Stainless quick plug for cooling water.
Needle control in the mold use the MAC big volume valve which improve the speed and stability.
Using SMC valve for high pressure air and vacuum transmitting.
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