Eco  Preform Injection Plant-Demark

Product Details
Customization: Available
Type: Preform Injection
Structure: Vertical and Horizontal Composite
Manufacturer/Factory & Trading Company

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Number of Employees
387
Year of Establishment
2013-12-12
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Basic Info.

Plastic Type
Thermoplastic
Plasticizing Way
Independent Servo Motor Drive
Clamping Way
Hydraulic
Automation
Automatic
Computerized
Computerized
Certification
CE, ISO9001:2008
Transport Package
Pallet
Specification
18T
Trademark
DEMARK
Origin
China
Production Capacity
40000PCS/Hr

Product Description

With working area of 180,000 square meters and fixed assets of USD 50 million, Demark Holding Group is one of the biggest supplier offering PET whole line solution in China. It's also a modern technological enterprise which has the ability not only technological designing, manufacturing but also selling and marketing by its own. Since the establishment, Demark specialized in the field of PET packaging, mainly offering PET preform and bottle producing factory solution to our customer, from preform design to bottle blowing. Based on more than 20 years' experience in single field, Demark products and services include PET preform injection system, non-cutting needle valve hot runner preform mold, fully automatic PET bottle blowing molding machine, PET blowing molds and automatic system design and blower project reformation etc.
 
With stable performance and high cost-performance of iPET high-speed PET preform injection system, Demark become the domestic first-class, international leading PET preform injection solution provider. Right now, Demark not only can  provide to the customers with high speed preform injection systems up to 128 cavities, but also provide customers with whole line automation solutions for all the injection machine that they have. From 2013 Demark started to develop ECO high-speed PET preform injection system, and become very popular among a large number of customers not only because of its excellent cycle time efficiency but also lower investment at the beginning. With this basis, Demark development and producing S series servo energy-saving PET preform injection systems for medium-sized production, providing customers with a complete and variable solution for PET preform injection system. From drinking water bottle preform, to hot filling bottle preform, CSD bottle preform, edible oil bottle preform with heavy gram. In order to adapt today's diversified consumer market, Demark preform injection systems can be simultaneously meet the different needs of customers but has no compromising on the preform quality,
 
The Fully automatic PET blow molding machine designed and produced by Demark has 4 different categories: DMK-R series high speed rotary fully automatic blow molding machine, SFL series servo energy saving fully automatic blow molding machine, normal economical linear blow molding machine, SBL series edible oil big bottle fully automatic blow molding machine. By assimilating the advanced technology from European, the DMK- R series fully automatic rotary machine is very close to the European machine standard after many years of testing and verification but with high cost-performance. The production capacity covers from 3000pcs/hr to 30000pcs/hr which is subject to different needs including water bottles, CSD bottle, edible oil bottles, juice, tea drinks and other hot filling drinks. With its high speed, precision and stability, DMK blow molding machine become the best choice to replace imported machines for large water company, beverage company and package container supplies.
 
For mold production, Demark is specialized in PET preform injection molds and PET blowing molds. It is one of the earliest companies adopting needle valve hot runner system. Demark not only offer preform molds up to 144 cavities but also take the project reformation of injection molds for the famous international and domestic companies, such as offering cold half part, hot runner, the core, the cavity and screw. Our blowing molds can not only be equipped with our bottle blowing machine, but also be equipped with other famous blow molding machine such as SIDEL, KORONES, SIPA, SIG and ASB. We are one of the few domestic companies whose products can take place of imported PET injection molds and rotary blowing molds.
At the present, Demark have a strong engineering team with high technics: about 30 engineers specialized in machine and mold design, about 50 general designers and about 160 technicians specialized in machine and preform manufacturing for more than 10 years' experience. By collecting the essence of PET packaging machinery and mold industry, the automatic, human-centered design of Demark machine is greatly convenient to the users which leads to high productivity with excellent efficiency and high cost-performance. At the same time, our powerful team assures our products with advanced technology, reliable quality which gaining high reputation and good well among our customers.


As the leader in PET packaging industry, Demark provides high-efficiency preform injection system integrated with hot runner mold, robot and post-cooling equipment under one optimized operating system, which consequently leads to higher production efficiency and shorter machine down time for maintenance.
 
Demark has the ability to provide all kinds of related services including PET preform injection system, preform injection mold, preform design, PET bottle blow molding machine, blowing molds, bottle design, whole plant planning, project reformation and automation system. With its strong R&D and serving power, Demark is continuously creating an excellent environment for investment returns.
 
Demark provide the preform injection system up to 128 cavities with high production efficiency, low investment cost, and uncompromised quality of finished products. We also insist on the "turnkey" solution concept, and offer our customers with more suggestion on various aspects to help our customers keep long term competitive strength in the hyper competitive, changeful beverage and water consuming market.

 
Model UNIT ECO260/2000 ECO260/2500 ECO300/2500 ECO300/3500
INJECTION UNIT Screw L/D Ratio L/D 25 25 25 25
Screw Diameter mm 80 90 90 100
Shot Weight(PET) g 2000 2500 2500 3500
Plasticizing Rate (PET) g/s 80 110 110 150
CLAMPING UNIT Clamping Force T 260 260 300 300
Clamping Stroke mm 540 540 585 585
Max/Min Thickness of Mould mm 200~580 200~580 300~720 300~720
Space Between Tie Bars(WxH) mm 570x570 570x570 660X760 660X760
Ejector  Stroke mm 150 150 180 180
Ejector  Force T 8 8 20 20
NO.of Ejector Pins pcs 9 9 9 9
MOULD Cavity(Max) pcs 32 32 48 72
Type of Mould   Needle Valve Of Non-cutting PET Preform Mold      
POWER UNIT Pump Motor Power KW 39+45 39+55 39+55 39+39+82
Robot Power KW 12 12 36 36
Heater Input Capacity KW 43 51 51 63
Mould Heater Capacity KW 30 30 55 55
ROBOT Manipulator cavity 96 96 216 216
Cooling Form cavity 32X3 32X3 48X3 72X3
Size(LxWxH) cm 257X160X220 270X160X220 280X160X250 280X160X250
OTHER Power supply
(3-phase AC)
V/HZ 380/50 380/50 380/50 380/50
KW 169 187 226 314
Chilling Water ºC 5~11 5~11 5~12 5~12
Mpa 0.8 0.8 0.8 0.8
L/min 700 700 900 900
Cooling Water ºC <25 <25 <25 <25
Mpa 0.3 0.3 0.3 0.3
L/min 100 100 120 120
Compressed Air Mpa 0.7~0.9 0.7~0.9 0.7~0.9 0.7~0.9
L/min 400 400 800 800
Machine Size(LxWxH) cm 840X160X240 860X160X240 880X170X250 1020X210X250
Machine Weight T 14 14 17 18



Brand new servo hydraulic system design

2 sets of the servo motors make the synchronization of melting and pressure holding possible.Synchronized melting: All of the time except injection could be used for PET material melting to save time.Synchronized pressure holding: After injection, the system start pressure holding and material melting at the same time to save energy.The advantage of servo control: 
    Low power consumption: When the machine is cooling or without any movement, the servo speed is less than 10 RPM which the energy consumption is almost 0. While normal electrical motor speed around 1500RPM. The output point of servo hydraulic oil directly connected with the directional valve who control the movement to save energy. While normal machine has to though flow control valve.Precision: Pressure sensor make the accuracy of servo hydraulic system reach 0.1bar.Fast react: It only takes 0.12s for the pressure and speed to reach maximum output.

 
Control systemSiemens industrial control system.By using data communication, the system with movement fast reaction and multi movement corporation capability.With alarm system and fault recording function, the system running safe with fully protection.With remote real-time monitoring and fault diagnosing function, the system could be controlled in your own office.The mold temperature could be controlled in control panel with high accuracy.Equipped with 12 inches control screen.
 
Temperature control systemEquipped heater from Italy and protector outside the heater.The accuracy of temperature could reach ±1 degree with PID control.The constant power module makes the mold temperature stable and non-influenced by the voltage.
 
Cooling RobotSliding and flipping unite are designed as a whole which could have more stability.Easy adjustment for the distance between robot plate and mold.Three station cooling plate.LENZE servo motor makes the accuracy movement.SIEMENS vacuum pump.
 
Plasticization & InjectionBarrier design screw improved the plasticization effect.Screw with chrome and the L:D ratio reach 25:1.The system is special equipped with pressure holding unit which proceed by the corporation of pressure hold cylinder and gate valve cylinder. It means that the pressure holding will start in the first time after injection automatically to have high efficiency.The differential injection cylinder decrease the injection resistance and improve the injection accuracy.Back pressure could adjust on the control panel.

 
Clamping UnitSpecial clamping parameter design for PET make the mold open & close stable and fast.Strong mold plate make the mold get pressure balanced.Also compatible with HUSKY mold. 
Ejection UnitWith more ejecting pin make better ejection.Bigger ejecting force than normal machine.Ejecting stop work with the light sensor which protect the mold.
 
Innovation on water and gas circuitCentralized cooling water supply for mold, robot and auxiliary machine.Stainless quick plug for cooling water.Needle control in the mold use the MAC big volume valve which improve the speed and stability.
 
High reliability of the whole machineThe clamping unit is welded by H type steel.Injection unit using 10mm steel while robot frame using 120mm square tube.

 




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