Ipet Preform Injection Plant-Demark

• Customization: Available
• Type: Preform Injection
• Structure: Vertical and Horizontal Composite
• Plastic Type: Thermoplastic
• Plasticizing Way: Independent Servo Motor Drive
• Clamping Way: Hydraulic
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Transport Package: Pallet
• Specification: 28T
• Trademark: DEMARK
• Origin: China
• Production Capacity: 40000PCS/Hr

Product Description

With working area of 180,000 square meters and fixed assets of USD 50 million, Demark Holding Group is one of the biggest supplier offering PET whole line solution in China. It's also a modern technological enterprise which has the ability not only technological designing, manufacturing but also selling and marketing by its own. Since the establishment, Demark specialized in the field of PET packaging, mainly offering PET preform and bottle producing factory solution to our customer, from preform design to bottle blowing. Based on more than 20 years' experience in single field, Demark products and services include PET preform injection system, non-cutting needle valve hot runner preform mold, fully automatic PET bottle blowing molding machine, PET blowing molds and automatic system design and blower project reformation etc.
 
With stable performance and high cost-performance of iPET high-speed PET preform injection system, Demark become the domestic first-class, international leading PET preform injection solution provider. Right now, Demark not only can  provide to the customers with high speed preform injection systems up to 128 cavities, but also provide customers with whole line automation solutions for all the injection machine that they have. From 2013 Demark started to develop ECO high-speed PET preform injection system, and become very popular among a large number of customers not only because of its excellent cycle time efficiency but also lower investment at the beginning. With this basis, Demark development and producing S series servo energy-saving PET preform injection systems for medium-sized production, providing customers with a complete and variable solution for PET preform injection system. From drinking water bottle preform, to hot filling bottle preform, CSD bottle preform, edible oil bottle preform with heavy gram. In order to adapt today's diversified consumer market, Demark preform injection systems can be simultaneously meet the different needs of customers but has no compromising on the preform quality,
 
The Fully automatic PET blow molding machine designed and produced by Demark has 4 different categories: DMK-R series high speed rotary fully automatic blow molding machine, SFL series servo energy saving fully automatic blow molding machine, normal economical linear blow molding machine, SBL series edible oil big bottle fully automatic blow molding machine. By assimilating the advanced technology from European, the DMK- R series fully automatic rotary machine is very close to the European machine standard after many years of testing and verification but with high cost-performance. The production capacity covers from 3000pcs/hr to 30000pcs/hr which is subject to different needs including water bottles, CSD bottle, edible oil bottles, juice, tea drinks and other hot filling drinks. With its high speed, precision and stability, DMK blow molding machine become the best choice to replace imported machines for large water company, beverage company and package container supplies.
 
For mold production, Demark is specialized in PET preform injection molds and PET blowing molds. It is one of the earliest companies adopting needle valve hot runner system. Demark not only offer preform molds up to 144 cavities but also take the project reformation of injection molds for the famous international and domestic companies, such as offering cold half part, hot runner, the core, the cavity and screw. Our blowing molds can not only be equipped with our bottle blowing machine, but also be equipped with other famous blow molding machine such as SIDEL, KORONES, SIPA, SIG and ASB. We are one of the few domestic companies whose products can take place of imported PET injection molds and rotary blowing molds.
At the present, Demark have a strong engineering team with high technics: about 30 engineers specialized in machine and mold design, about 50 general designers and about 160 technicians specialized in machine and preform manufacturing for more than 10 years' experience. By collecting the essence of PET packaging machinery and mold industry, the automatic, human-centered design of Demark machine is greatly convenient to the users which leads to high productivity with excellent efficiency and high cost-performance. At the same time, our powerful team assures our products with advanced technology, reliable quality which gaining high reputation and good well among our customers.


As the leader in PET packaging industry, Demark provides high-efficiency preform injection system integrated with hot runner mold, robot and post-cooling equipment under one optimized operating system, which consequently leads to higher production efficiency and shorter machine down time for maintenance.
 
Demark has the ability to provide all kinds of related services including PET preform injection system, preform injection mold, preform design, PET bottle blow molding machine, blowing molds, bottle design, whole plant planning, project reformation and automation system. With its strong R&D and serving power, Demark is continuously creating an excellent environment for investment returns.
 
Demark provide the preform injection system up to 128 cavities with high production efficiency, low investment cost, and uncompromised quality of finished products. We also insist on the "turnkey" solution concept, and offer our customers with more suggestion on various aspects to help our customers keep long term competitive strength in the hyper competitive, changeful beverage and water consuming market.

 

  

ITEM			DP300/5000
INJECTION UNIT	Screw L/D Ratio	L/D	25
	Screw Diameter	mm	120
	Injection Pressure	kgf/cm2	1000
	Theory Shot Volume(Max)	cm3	4100
	Shot Weight(PS)	g	5000
		oz	175
CLAMPING UNIT	Clamping Force	T	300
	Clamping Stroke	mm	585
	Max/Min Thickness of Mould	mm	300~720
	Space Between Tie Bars (WxH)	mm	660x760
	Ejector Stroke	mm	180
	Ejector Force	T	20
	NO.of Ejector Pins	pcs	9
Max Pressure of System		kg/cm2	180
MOULD	Cavity(Max)	PCS	72
	Neck of Bottle(Max)	mm	42
	Length of Preform(Max)	mm	190
	Weight of Preform(Max)	g	50
	Type of Mould	Needle Valve of No-Cutting PET Preform Mold
POWER UNIT	Motor Power	KW	75+90
	Robot Power	KW	35.5
	Melting Heater Capacity	KW	86
	Mold Heater Capacity	KW	55
ROBOT	Manipulator	cavity	216
	Cooling Form	cavity	216
	Size (LxWxH)	cm	263X157X230
OTHER	Electric Power Supply (3-phase AC)	V	380
		KW	338.5
	Chilling Water	ºC	5~10
		Mpa	0.8
		L/min	900
	Cooling Water	ºC	<25
		Mpa	0.3
		L/min	300
	Compressed Air	Mpa	0.7~0.9
		L/min	800
SIZE	Machine Size (LxWxH)	cm	990X180X250
WEIGHT	Machine Weight	T	28

Brand new servo hydraulic system design
The whole hydraulic system is driven by servo motor.
Reduce cycle time with synchronized design: melting PET at the same time while other movements are proceeding.
4 sets of nitrogen tank with high pressure filter.Injection, mold movement and ejecting are all controlled by Rexroth servo cylinder.
Equipped with separated filtering and cooling system for oil whose accuracy could reach 20um.
The advantage of servo control:
Low power consumption: When the machine is cooling or without any movement, the servo speed is less than 10 RPM which the energy consumption is almost 0.Whilenormal electrical motorspeedaround 1500RPM.
output point of servo hydraulic oil directly connected with the directional valve who control the movement to save energy. While normal machine has to though flow control valve.
Precision: Pressure sensor make the accuracy of servo hydraulic system reach 0.1bar.
Fast react: It only takes 0.12s for the pressure and speed to reach maximum output.

Control System
The project is leading by Mr. He -former HUSKY engineer who was in charging of the developing injection machine control system. Applied with his new generation PC based BECKOFF injection system control solution,
Demark machine could has following advantage:
1.Stable and fast cycle time.
2.Fast PCL execution time.
3.High performance PC and fast I/O capability.
4.Quick communication thought all control components.
5.Self-adjustment and self-adaption.
6.High level control algorithm for speed, pressure and temperature. High level control strategy for reducing energy consumption.
7.Friendly user interface design.
8.Intuitive icon design for fast learning and control.
9.Fast information reading by press less buttons.
10.Single function button design.
11.Clear and accuracy alarm function.
12.Detailed event log.
13.15 Inch touch screen, 2.1G dual core CPU, 3GB memory and 80GB hard drive equipped.
14.No touched electronic ruler with longer life time, and EtherCAT digital single with stronger anti-interference capability.

 

Temperature control system
Equipped heater from Italy and protector outside the heater.
The accuracy of temperature could reach ±1 degree with PID control.
The constant power module makes the mold temperature stable and non-influenced by the voltage.

Cooling Robot
Sliding and flipping unite are designed as a whole which could have more stability.
Easy adjustment for the distance between robot plate and mold.
Three station cooling plate.
LENZE servo motor and Alpha reducer make the movement accuracy and quiet.
Siemens vacuum pump.

 

Plasticization & Injection
Barrier design screw improved the plasticization effect.
Screw with chrome and the L:D ratio reach 25:1.
By equipping material storage unite, the machine could melting and injection at the same time.
Using servo motor from Germany for melting.
Back pressure could adjust on the control panel.

 

Clamping Unit
Special clamping parameter design for PET make the mold open & close stable and fast.
Strong mold plate make the mold get pressure balanced.
Square design which matching the mold.
Also compatible with HUSKY mold.
Ejection Unit
With more ejecting pin make better ejection.
Bigger ejecting force than normal machine.
Ejecting stop work with the light sensor which protect the mold.

Innovation on water and gas circuit
Centralized cooling water supply for mold, robot and auxiliary machine.
Stainless quick plug for cooling water.
Needle control in the mold use the MAC big volume valve which improve the speed and stability.
Using SMC valve for high pressure air and vacuum transmitting.

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