Product Parameters
ITEM |
G5R10-60-40-15 |
Blowing cavities |
10 |
Filling Head |
40 |
Capping Head |
15 |
Capacity(500ML) |
24000 BP/H |
Volume |
0.2L-10L |
Material |
PET |
Filling machine installation power |
8KW |
Consumption of compressed air(0.7 MPA) |
1m3/min |
Dimension of main machine |
5200×3500×3200 mm |
Product Description
Process flow: 1.Preform entry 2.Preform heating 3.blowing 4.filling 5.capping 6.Finished product
Detailed Photos
Preform entry
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
Preform heating
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
Our Advantages
1. High production efficiency: Big-Container Combiblock adopts full automatic operation, which can realize efficient production process and greatly improve production efficiency.
2. Save space: Because the Big-Container Combiblock, the output is larger. Compared with the separate bottle blowing machine and filling machine, the arrangement of connecting and transferring equipment is omitted, and the required area is smaller.
3. Short production cycle: Compared with the production cycle of separately purchasing bottle blowing machine and filling machine, the production cycle of Big-Container Combiblock is short, which saves the production time.
4. Customizable: It can be customized according to customer needs, such as changing molds and producing bottles with different capacities or shapes.
Company Profile