Demark High Effective Juice Preform Make Machine

• Customization: Available
• Type: Preform Injection
• Structure: Horizontal
• Model NO.: S300/2000
• Plastic Type: Thermoplastic
• Plasticizing Way: Screw Type
• Clamping Way: Hydraulic
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, GMP, QS
• Specification: 840X160X240 CM
• Trademark: Demark
• Origin: China

Product Description

S300/2000High Speed Preform Injection System Technical Specification
 
Brief Introduction for S300/2000 - Innovation and Improvement
 
Brand new servo hydraulic system design
2 sets of the servo motors make the synchronization of melting and pressure holding possible.
Synchronized melting: All of the time except injection could be used for PET material melting to save time.
Synchronized pressure holding: After injection, the system start pressure holding and material melting at the same time to save energy.
The advantage of servo control:
Low power consumption: When the machine is cooling or without any movement, the servo speed is less than 10 RPM which the energy consumption is almost 0.Whilenormal electrical motorspeedaround 1500RPM. The output point of servo hydraulic oil directly connected with the directional valve who control the movement to save energy. While normal machine has to though flow control valve.
Precision: Pressure sensor make the accuracy of servo hydraulic system reach 0.1bar.
Fast react: It only takes 0.12s for the pressure and speed to reach maximum output.
 
Control system
Siemens industrial control system.
By using data communication, the system with movement fast reaction and multi movement corporation capability.
With alarm system and fault recording function, the system running safe with fully protection.
With remote real-time monitoring and fault diagnosing function, the system could be controlled in your own office.
The mold temperature could be controlled in control panel with high accuracy.
Equipped with 12 inches control screen.
 
Temperature control system
Equipped heater from Italy and protector outside the heater.
The accuracy of temperature could reach ±1 degree with PID control.
The constant power module makes the mold temperature stable and non-influenced by the voltage.
 
Cooling Robot
Sliding and flipping unite are designed as a whole which could have more stability.
Easy adjustment for the distance between robot plate and mold.
Three station cooling plate.
PHASE servo motor makes the accuracy movement.
 
Plasticization & Injection
Barrier design screw improved the plasticization effect.
Screw with chrome and the L:D ratio reach 25:1.
The system is special equipped with pressure holding unit which proceed by the corporation of pressure hold cylinder and gate valve cylinder. It means that the pressure holding will start in the first time after injection automatically to have high efficiency.
The differential injection cylinder decrease the injection resistance and improve the injection accuracy.
Back pressure could adjust on the control panel.

 
Clamping Unit
Special clamping parameter design for PET make the mold open & close stable and fast.
Strong mold plate make the mold get pressure balanced.
Also compatible with HUSKY mold.
 
Ejection Unit
With more ejecting pin make better ejection.
Bigger ejecting force than normal machine.
Ejecting stop work with the light sensor which protect the mold.
 
Innovation on water and gas circuit
Centralized cooling water supply for mold, robot and auxiliary machine.
Stainless quick plug for cooling water.
Needle control in the mold use the MAC big volume valve which improve the speed and stability.
 
High reliability of the whole machine
The clamping unit is welded by H type steel.
Injection unit using 10mm steel while robot frame using square tube.
 
Technical Parameter for S300

ITEM			S300/2000
INJECTION UNIT	Screw L/D Ratio	L/D	25
	Screw Diameter	mm	90
	Injection Pressure	kgf/cm2	1200
	Theory Shot Volume(Max)	cm3	1650
	Shot Weight(PS)	g	2000
		oz	71
CLAMPING UNIT	Clamping Force	T	300
	Clamping Stroke	mm	540
	Max/Min Thickness of Mould	mm	200~580
	Space Between Tie Bars (WxH)	mm	570x570
	Ejector Stroke	mm	150
	Ejector Force	T	8
	NO.of Ejector Pins	pcs	5
Max Pressure of System		kg/cm2	160
MOULD	Cavity(Max)	PCS	32
	Neck of Bottle(Max)	mm	38
	Length of Preform(Max)	mm	160
	Weight of Preform(Max)	g	50
	Type of Mould	Needle Valve of No-Cutting PET Preform Mold
POWER UNIT	Motor Power	KW	36+36+45
	Robot Power	KW	12
	Melting Heater Capacity	KW	43
	Mold Heater Capacity	KW	30
ROBOT	Manipulator	cavity	64
	Cooling Form	cavity	64
	Size (LxWxH)	cm	257X160X220
OTHER	Electric Power Supply (3-phase AC)	V	380
		KW	202
	Chilling Water	ºC	5~11
		Mpa	0.8
		L/min	700
	Cooling Water	ºC	<25
		Mpa	0.3
		L/min	100
	Compressed Air	Mpa	0.7~0.9
		L/min	400
SIZE	Machine Size (LxWxH)	cm	840X160X240
WEIGHT	Machine Weight	T	14

 
ECO260/2000 Brand Specification

Name	Brand	Country
(Mechanical and hydraulic system)
Oil pump	VOITH()	GERMANY()
Charging servo motor	PHASE()	CHINA()
Servo valve	REXROTH()	GERMANY()
Directional valve	VICKERS()	USA()
Oil sealing	NOK	JAPANESE()
	SEALTECH()	EUROPE()
Filter	HYDAC()	GERMANY()
Pressure gage	HP()	CHINA()
Pressure sensor	HYDAC()	GERMANY()
Oil cooler	KAMUI()	CHINA()
Pipe connector	EATON()	USA()
/Screw & barrel	HUAYE()	CHINA()
Tie bar	JENERAL()	TAIWAN()
Heater	ZIH	CHINA()
Linear guilder	THK	JAPANESE()
Bearing	NSK	JAPANESE()
(Pneumatic system)
(Air valve)	MAC	USA()
	SMC	JAPANESE()
	AIRTAC	TAIWAN()
(Low pressure regulator)	SMC	JAPANESE()
(Air cylinder)	AIRTAC	TAIWAN()
(Vacuum)		TAIWAN()
(HOT RUNNER SYSTEM)
(Heater coil)	HOTSET	GERMANY()
(Temperature controller)	SIEMENS	GERMANY()
(Manifold heater)	ZOPPAS	ITALY()
(Valve stem)	PUNCH	JAPANESE()
(ELECTEIC CIRCUIT)
Computer control system	SIEMENS()	GERMANY()
(Robot Servo motor)	LENZE()	GERMANY()
(Magnetic relay)	ABB	Swiss()
(Photo electric sensor)	OPTEX	JAPANESE()
Main switch	ABB	Swiss()
(Proximate switch)	TE	FRANCE()
	SICK	GERMANY()

 
Auxiliary machine
 
Dehumidifying dryer
With two space of drying and dehumidifying, the machine is suitable for drying the raw material with the following specification:
Power 400V 50HZ 3P+PE.
24VDC and 230VAC subsidiary loop. Machine design meet CE standard.
System electronic board control with LCD screen man-machine interface.
High precision PID heating control.
Two drying hopper with stainless steel heat desiccant beds.
High pressure fan for desiccant beds.
HT version exchange switch for two desiccant beds.
Air return and regeneration heat exchanger.
Solid state relays for process heater control.
Regeneration heater.
Self-protection unit for the heater avoid overheating.
Dew point less than -40°C.
Dry air temperature 60-190C.
Pressure difference sensor for the return air filter to avoid blocking.
Acoustic and Visual Alarm.
Stainless pipes.
 
 
Stainless drying hopper
Add-on heater.
ANSI 304 stainless steel construction.
100mm insulation layer.
High temperature resistance air output filter.
Observation door with 100mm insulation layer.
Directly install material collector on the top.
Manually control pneumatic material dropping valve.
Continuous material level gage.
 
Vacuum pump
Motor (400V/3P/50HZ)
CF2 type filter with 6.75M2 cleaning area and 8um filter precision
Automatic filter cleaning
Filter clogging pressure switch
Maximum noise level <75dB(A)
 
Vacuum auto loader
ANSI 304 stainless steel construction
Stainless steel internal grid filter and steel sealing
50mm dia vacuum breaker valve
HT version magnetic level sensor
Ø50 mm material connections
Closed type testing port
 
Pipes
50mm stainless loading pipe
50mm PU pipe